APPLICATION

HEGERLS Integrated Racking System: Reshaping Warehouse Space Value, Driving Intelligent Logistics Upgrade

Classification:

Industry Info

Release time:

2025-07-02


Amid the dual pressures of rising land costs and soaring demand for logistics efficiency, the modern warehousing industry is undergoing profound transformation. As a benchmark enterprise in the warehousing and logistics equipment sector in North China, Hebei Woke Metal Products Co., Ltd. (with its proprietary brand "HEGERLS") has provided a groundbreaking space utilization solution for global enterprises through its innovative integrated racking system. This system, which combines architectural structure with storage functionality, not only redefines the value boundaries of warehousing space but also emerges as a critical infrastructure driving the transformation of intelligent manufacturing and green logistics.

I. Technological Innovation: A Structural Revolution from Racks to Architecture
The core breakthrough of the integrated racking system lies in its "racks-as-architecture" design philosophy. Traditional warehouse buildings allocate 5%-15% of cubic space to independent load-bearing columns, whereas HEGERLS utilizes high-strength cold-formed thin-walled steel frameworks, enabling racking columns to directly bear architectural loads and achieving over 30% improvement in space utilization. Take a tire manufacturer's project as an example: a 40-meter-high integrated warehouse doubled storage capacity compared to conventional warehouses on the same footprint while reducing land costs per unit by 40%.

The system's technological advantages manifest in three aspects:

  •  Structural Optimization: Modular design allows adjustable beam levels and aisle widths, supporting seamless integration with automated equipment such as AGVs and four-way shuttles.
  • ● Material Innovation: Q235B steel construction with hot-dip galvanizing and electrostatic coating ensures corrosion resistance exceeding 25 years, with maintenance costs merely one-third of traditional racking.
  • ● Safety Enhancement: Finite element analysis optimizes joint designs, enabling resistance to Category 12 typhoons and Magnitude 8 earthquakes. Field tests at an auto parts warehouse controlled rack sway within ±15mm under extreme wind conditions.

II. Scenario Empowerment: Cross-Industry Solution Implementation
HEGERLS integrated racking has deeply penetrated multiple industrial sectors, forming differentiated solutions:

  • ● High-Density Storage: In the food and beverage industry, integration with AS/RS stacker systems enables automated pallet handling, achieving 300 pallets/hour picking efficiency and 65% labor cost reduction.
  • ● Cold Chain Optimization: A cold logistics center adopting dual-layer polyurethane insulated panels with integrated racking reduced energy consumption by 18% at -25°C while mitigating cold bridge effects by 90%.
  • ● Flexible Manufacturing: Custom scalable racking systems for equipment manufacturers support 5-year capacity growth projections, avoiding wasteful warehouse reconstruction.

Particularly in land-scarce regions like Eastern and Southern China, integrated racking has become the preferred solution for e-commerce logistics centers. The Cainiao Logistics Jiangmen Base achieved 220% volumetric efficiency improvement and 40% faster throughput after adopting the system.

III. Intelligent Integration: Building the Future of Warehousing Ecosystems
As intelligent manufacturing infrastructure, HEGERLS integrated racking deeply integrates IoT and big data technologies:

  • ● Digital Twin: Embedded RFID sensors provide real-time structural stress data, enabling WMS integration with <0.01% inventory error rates.
  • ● Energy Management: Optional photovoltaic roof integration generates 1.2 million kWh annually for a new energy enterprise, meeting 30% of its power demand.
  • ● Predictive Maintenance: AI-driven historical data analysis provides 3-month advanced warnings of structural fatigue risks, reducing equipment failure rates by 80%.

IV. Industry Leadership: Standardization Meets Customization
Facing homogenized competition in the racking sector, Hebei Walker builds核心竞争力 through "technology-driven innovation + quality commitment":

  • ● R&D Strength: Over 50 patents and participation in drafting 3 national standards including Warehouse Racking Safety Specifications.
  • ● Global Reach: Products exported to 110+ countries/regions, serving Fortune 500 clients including Sinopec, Coca-Cola, and YTO Express.
  • ● Service Network: Regional service centers in Bangkok, Thailand and Kunshan, Jiangsu provide 72-hour rapid response.
  • Conclusion: Spatial Revolution Driving Industrial Upgrades
    Driven by "dual carbon" goals and intelligent manufacturing trends, integrated racking has evolved from innovative experiment to industry standard. With 29 years of technical accumulation, Hebei Woke Metal Products Co., Ltd. is redefining warehousing space logic—transforming it from mere storage venues into strategic assets for enterprises seeking cost reduction, efficiency gains, and green transformation. Choosing HEGERLS integrated racking means embracing a more efficient, intelligent, and sustainable logistics future.

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