APPLICATION

Integrated shelving: the smart choice to revolutionize storage space

Classification:

Industry Info

Release time:

2025-05-07


In the warehousing and logistics industry, the contradiction between rising land costs and the increasing demand for storage efficiency is becoming increasingly acute. As a breakthrough solution, the integrated storage rack is redefining the value of storage space with the innovative concept of "building is shelf, shelf is building".

1、Space Revolution: From Being Devoured by Pillars to Fighting for Every Inch of Land

The civil structure columns of traditional warehouses occupy 5% -15% of the storage space, while the integrated shelves directly bear the weight through the shelf columns, increasing space utilization by more than 30%. Taking a certain cold chain logistics center as an example, after adopting this solution, the number of cargo spaces increased from 8000 to 12000 under the same floor area, the refrigeration energy consumption decreased by 18%, and the annual electricity cost was saved by over one million yuan. Its column free design increases forklift efficiency by 40% and doubles operational density.

2、Structural Revolution: Seismic and Wind resistant, Stable as a Rock

By optimizing the shelf nodes through finite element analysis, the integrated warehouse shelf can withstand typhoons of magnitude 12 and earthquakes of magnitude 8. A certain automotive parts warehouse project showed that in extreme wind speed testing, the swing amplitude of the shelves was controlled within ± 15mm, far below the safe operation threshold of the stacker crane. Its high-strength cold-formed thin-walled steel body, combined with hot-dip galvanizing and electrostatic spraying technology, has a corrosion resistance life of over 25 years and maintenance costs are only one-third of traditional structures.

3、Efficiency Revolution: Making Automated Equipment "Like Fish in Water"

The standardized module design of the integrated shelving system seamlessly integrates with automated equipment such as AGVs and four-way shuttles. The intelligent warehouse project of a certain e-commerce giant shows that after customizing the shelf height based on pallets, goods, and forklifts, the picking efficiency has increased from 120 pallets/hour to 300 pallets/hour, and labor costs have been reduced by 65%. The RFID sensing strip embedded in the shelf is linked with the WMS system to achieve an inventory error rate of<0.01%.

4、Cost Revolution: One Investment, Ten Year Return

Although the initial construction cost is 15% -20% higher than traditional warehouses, the integrated shelving system shortens the construction period by 30%, reduces fire protection investment by 40%, and lowers land leasing costs, resulting in a comprehensive cost recovery period of only 4-5 years. According to comparative data from a third-party logistics enterprise, the unit storage cost of its warehouse rack integrated warehouse has decreased from 8.2 yuan/pallet/month to 5.3 yuan/pallet/month, with a comprehensive income of over 20 million yuan in five years.

5、The future is here: the inevitable choice for green warehousing

By using recyclable steel and prefabricated construction, the carbon footprint of the integrated shelving system is reduced by 60%. The warehouse project of a certain new energy enterprise has achieved an annual power generation of 1.2 million kWh through the design of photovoltaic integrated shelf ceilings, meeting 30% of the warehouse's electricity demand. Its modular expansion feature allows the warehouse capacity to be flexibly upgraded with business growth, avoiding the waste of traditional warehouse reconstruction.

Conclusion

Driven by the dual goals of "dual carbon" and intelligent manufacturing, integrated shelving has evolved from an innovative attempt to an industry standard. It is not only a physical reconstruction of storage space, but also a strategic upgrade of enterprise competitiveness. Choosing an integrated storage rack is choosing a more efficient, green, and intelligent future warehousing model.

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