APPLICATION

Integrated shelving: Intelligent Solution for Redefining Modern Warehousing

Classification:

Industry Info

Release time:

2025-05-30


In the era of rapid development in smart manufacturing and high-efficiency logistics, optimizing warehouse space utilization and operational efficiency has become critical for enterprises to reduce costs and enhance productivity. The Integrated Racking Structure (IRS), an innovative design merging architectural frameworks with storage functionality, is increasingly becoming the core infrastructure of modern warehousing systems.

I. Technical Breakthrough: Reconstructing from "Rack" to "Building Foundation" 

The IRS transcends traditional warehouse equipment by integrating high-strength steel structures with building frameworks. Through modular design philosophy, columns, beams, and architectural steel components undergo unified structural analysis, enabling racks to serve dual purposes: storage capacity and critical load-bearing elements of the building. This eliminates redundant space between independent racks and building structures, achieving over 30% improvement in floor space utilization.

II. Three Core Value Advantages 

1. Space Efficiency Revolution 

By optimizing structural mechanics, rack columns and building steel structures share load paths. Under guaranteed safety factors, this enables ultra-high storage spaces exceeding 25 meters. A case study with a new energy enterprise demonstrated a 42% increase in storage density per unit area and nearly double the land investment return rate.

2. Dynamic Load-Bearing Technology

An adaptive load distribution system innovatively employs distributed sensors to monitor cargo distribution in real-time. Combined with AI algorithms, stress distribution at support nodes adjusts dynamically, enhancing seismic performance by 60% and maintaining structural stability under 9-grade earthquake conditions.

3. Lifecycle Cost Management 

Third-party assessments confirm 18% reduction in steel consumption and 40% shorter construction periods. Leveraging BIM digital twin technology enables visualized management across the entire lifecyclefrom design and construction to maintenancereducing retrofitting costs by 55%.

III. Multi-Scenario Adaptation Solutions

Cold Chain Warehousing**: Integrated temperature-controlled structure maintains 0.02mm-level deformation control at -25°C  

Automated High-Bay Warehouse**: Deep integration with stacker crane systems achieves ±3mm positioning precision  

Explosion-Proof Safety Zones**: Inherently safe structural design complies with GB50058-2014 Explosion-Proof Environment Design Code  

Green Building Certification**: PV roof integration enables annual energy self-generation of 120,000 kWh  

IV. Implementation Assurance System

We adhere to ASTM E2807 standards for full-process quality control, supported by professional engineering teams providing:  

- 3D laser scanning & modeling services  

- Wind tunnel simulation and seismic analysis  

- Modular prefabrication installation plans  

- Smart monitoring system deployment  

At this pivotal moment of deep integration between digital and physical economies, the IRS transcends its role as mere storage equipment to become the physical foundation for constructing smart logistics ecosystems. Through continuous technological innovation, we are committed to delivering warehouse infrastructure that combines spatial efficiency, safety reliability, and intelligent scalabilityempowering enterprises to build future-ready supply chain competitiveness.

 

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