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SOLUTIONSIn recent years, “Hegerls" HD shuttle storage system have improved, upgraded, more intelligent, flexible, and more systematic, which can meet the different needs of customers in various industries.
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R & DObtained more than ten national patents for automated logistics warehousing equipment such as shuttle cars, stackers, and mobile shelves, awarded SGS, BV, and TUV international product quality inspection agency certificates, as well as the "Quality, Environment, Health" ISO three major system certification certificates.
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PROJECTSAfter Haigelis entered the international market in 2011, it exported supermarket equipment, warehousing equipment, and related supporting products to countries and regions such as North America, South America, Europe, Southeast Asia, and Africa. In recent years, the company has increased its efforts in the research and development of automated warehousing equipment.
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BlogProfessional articles, guides, and insights on warehouse racking and automated storage systems.
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HEGERLSIt's developed over 20 years, our company has become a one-stop integrated service provider of warehousing and logistics, integrating warehousing and logistics project design...
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APPLICATION
Textiles & Apparel Warehouse Solutions
Classification:
Application
Release time:
2020-10-22
The textiles and apparel industry is one of the most dynamic and fast-paced sectors in global manufacturing and retail. Seasonal fluctuations, high SKU diversity, rapid style changes, and the need for efficient replenishment place tremendous pressure on warehouse operations. As brands accelerate product launches and shorten supply chains, traditional warehouse models are no longer sufficient to support peak demand.
HEGERLS delivers advanced, high-density, automated warehouse solutions designed specifically for textile, footwear, and apparel businesses. Our systems help companies optimize space, improve accuracy, reduce labor dependence, and achieve seamless flow from storage to distribution.
Industry Challenges: Why a Modernized Warehouse Is Essential
1. Rising Land and Construction Costs
Warehouse land availability is shrinking, while construction costs continue to rise year after year. For textile and apparel companies that rely on large inventory volumes, the cost of expanding traditional storage systems becomes increasingly unsustainable.
A modern high-density storage solution enables the same facility footprint to store significantly more goods—reducing capital investment and maximizing long-term ROI.
2. High SKU Volume and Frequent Turnover
A single fashion season may involve thousands of SKUs, color variations, fabric types, and batch cycles. Managing this complexity using manual or low-density storage results in significant time loss, frequent misplacement, and stock discrepancies.
HEGERLS solutions—such as pallet shuttle systems, drive-in racking, cantilever racking, and multi-level platforms—enable categorized, high-speed access to different product lines including fabrics, garments, accessories, and footwear.
3. Labor Shortages and Rising Operational Expenses
As repetitive warehouse labor becomes less attractive to younger workers, many textile and apparel companies face long-term staffing shortages. Increasing labor costs further strain operational budgets.
Automated storage, smart replenishment, and integrated WMS/WCS significantly reduce labor requirements, allowing teams to shift from manual handling to value-driven process management.
4. Inefficient Picking and Replenishment Cycles
The apparel industry depends on fast SKU turnover—especially during peak seasons, sales campaigns, and promotional events. Traditional racking layouts create bottlenecks that slow down picking and replenishment.
HEGERLS automation solutions dramatically accelerate outbound workflows, improve accuracy, and support real-time visibility across every stage of the supply chain.
HEGERLS Solutions for the Textiles & Apparel Industry
1. High-Density Pallet Shuttle & Multi-Shuttle Systems
Ideal for bulk garment storage, raw materials, and high-frequency replenishment operations.
Benefits include:
- Up to 40–60% increase in storage capacity
- High-speed pallet movement to reduce waiting time
- Automated inventory organization for peak-season stability
2. Cantilever Racking for Fabric Rolls and Long Materials
Textile rolls, tubes, and specialty fabrics require customized handling. HEGERLS cantilever systems support:
- Long, bulky materials
- Heavy and irregular loads
- Clear aisle access for quick retrieval
- Integration with AGVs and forklifts
3. Mezzanine & Pick-Module Systems
For lightweight garments, cartons, and SKUs stored in bins.
Advantages:
- Maximized vertical utilization without building expansion
- Multi-level picking for increased order processing speed
- Flexible layout changes for seasonal inventory
4. Drive-In, Double-Deep, and Selective Pallet Racking
Suitable for garment cartons, boxed apparel, shoes, accessories, and e-commerce inventory.
Key Benefits:
- Cost-effective and adaptable
- Supports FIFO / FILO based on product type
- Ideal for medium-to-high throughput warehouses
5. Integrated WMS & WCS for Complete Digital Control
HEGERLS WMS/WCS platforms provide:
- Real-time inventory visibility
- Batch management for multi-season SKUs
- Smart replenishment and automated task scheduling
- Data-driven optimization for demand forecasting
Key Benefits for Textile & Apparel Warehouses
Increase Storage Density
HEGERLS solutions help businesses achieve more output from existing warehouse space—without needing building expansion. High-density systems increase capacity by up to 60%, significantly lowering per-unit storage cost.
Improve Picking Speed & Reduce Delivery Time
With optimized layouts, automated shuttles, and digital order routing, picking times are reduced by 30–50%, ensuring faster processing of seasonal products.
Enhance Accuracy & Reduce Human Errors
Automation minimizes stock discrepancies, improves SKU accuracy, and lowers the risk of mis-shipments—critical for large fashion assortments.
Reduce Labor Cost & Improve Operational Stability
Automated processes allow one operator to manage multiple aisles, reducing labor demand and improving reliability during peak seasons.
Flexible Expansion for New Trends & Seasonal Cycles
Whether launching new collections or handling promotional events, HEGERLS systems can be easily reconfigured or expanded to support inventory surges.
Applications in Textiles & Apparel
HEGERLS warehouse solutions are widely used in:
- Fabric and textile mills
- Garment factories
- Fashion brands and retailers
- Footwear warehouses
- Accessories distribution centers
- E-commerce fulfillment centers
Typical stored goods include:
- Fabric rolls, knitwear, non-woven materials
- Cartons of garments, shoes, and accessories
- Hanging garments (optional solutions available)
- Seasonal promotional stock
Why Choose HEGERLS?
Space optimization: Tailored racking configurations make the most of your available footprint.
Automation-readiness: Designed for easy integration with Warehouse Management Systems (WMS), robotics, and RFID.
Seasonal agility: Scalable and flexible — respond quickly to fashion cycles and demand shifts.
Industry expertise: Engineered for textiles with careful attention to SKU rotation, soft goods handling, and delivery reliability.
End-to-end support: From design and installation to training and after-sales service — we ensure seamless deployment.
Empower your textile supply chain with our racking systems — combining automation, density, and adaptability for a smarter, faster, and more efficient operation.
Contact us to get your custom warehousing and logistics solutions today!
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