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Carton Flow Racks

Carton Flow Racks, also known as gravity flow racks or roller racks, are designed for high-density storage and fast picking of cartons, totes, and small components. Using inclined roller tracks or wheel beds, cartons automatically flow forward by gravity, ensuring first-in, first-out (FIFO) inventory rotation. Carton flow racks can save space, improve efficiency, and are suitable for storing and picking large quantities of goods; Can be equipped with electronic tags to easily achieve information management of goods.

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Key Features of Carton Flow Racks

★ The shelf is designed with a slope of 3 ° -5 °. After the goods are placed from the high-end, they automatically slide towards the low-end pickup port by their own weight,      ensuring that the goods that are stored first are taken out first, especially suitable for industries such as food and medicine that are sensitive to shelf life.

★ The slides are closely arranged, with only a 1.2-1.5-meter pickup channel reserved at the front end, achieving a space utilization rate of 70% -80%.

★ Goods are stored on sliding tracks by category, with direct sorting at the front end without the need for equipment to enter the shelves. The efficiency of e-commerce sorting scenarios can be improved by more than 40%.

★ The roller is made of wear-resistant plastic or metal material, which only requires cleaning of debris on a daily basis and has low maintenance costs.

★ The front end of the slide is equipped with a limit baffle, and high-rise shelves are equipped with anti tipping devices to ensure stability.

★ The status of the goods is clear at a glance, and can be integrated with electronic tags, RFID or sensors to achieve real-time inventory monitoring and information management.

★ Completely relying on gravity sliding, no need for electric drive, in line with the concept of green warehousing.

Advantages Compared with Static Shelving

FeatureStatic ShelvingCarton Flow Racking
Picking EfficiencyLowHigh – items flow to pick face
Inventory RotationManualAutomatic FIFO
Storage DensityModerateHigh
Labor IntensityHigher – more walkingReduced – faster replenishment

Integration Options

Carton Flow Racks can be used as:
Standalone Units – For manual picking in warehouses or assembly lines.
Integrated in Racking Systems – Combine with pallet racking to create multi-level picking zones.
Automation Ready – Compatible with pick-to-light systems, conveyors, and robotic picking arms for advanced e-commerce fulfillment.

Why Choose HEGERLS Carton Flow Racks?

Almost 30 years of expertise in warehouse racking and automation.
Custom-engineered designs for different carton sizes and load capacities.
Proven success in automotive, FMCG, and 3PL logistics projects.
Durable roller tracks and modular components for long service life.
End-to-end service: consulting, design, installation, training, and after-sales support.

HEGERLS provides customized carton flow racking solutions to improve picking speed, optimize warehouse space, and ensure efficient inventory rotation.

Key words:

Industrial Storage Systems

Warehouse Racking Systems

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