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SOLUTIONSIn recent years, “Hegerls" HD shuttle storage system have improved, upgraded, more intelligent, flexible, and more systematic, which can meet the different needs of customers in various industries.
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R & DObtained more than ten national patents for automated logistics warehousing equipment such as shuttle cars, stackers, and mobile shelves, awarded SGS, BV, and TUV international product quality inspection agency certificates, as well as the "Quality, Environment, Health" ISO three major system certification certificates.
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PROJECTSAfter Haigelis entered the international market in 2011, it exported supermarket equipment, warehousing equipment, and related supporting products to countries and regions such as North America, South America, Europe, Southeast Asia, and Africa. In recent years, the company has increased its efforts in the research and development of automated warehousing equipment.
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BlogProfessional articles, guides, and insights on warehouse racking and automated storage systems.
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HEGERLSIt's developed over 20 years, our company has become a one-stop integrated service provider of warehousing and logistics, integrating warehousing and logistics project design...
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Latest Products
Rack Supported Warehouse –Integrated shelf with storage rack
Classification:
Application:
A Rack Supported Warehouse is a highly engineered structure in which the racking system itself forms the primary structural framework of the building — supporting the roof, walls and the stored loads.
Unlike traditional warehouses where the building structure is built first and then racks are installed inside, in rack supported warehouses the racks are erected first, then the building envelope and roof are attached.
This approach enables ultra-high-bay storage (often 30m-45m+ in height) and extremely high storage density, making it ideal for locations where floor space is costly or limited.
Key Features & Benefits
Maximum Space Utilisation — By integrating the rack as the structural frame, the warehouse footprint is reduced and vertical space is exploited fully.
Faster & Lower-Cost Construction — Fewer separate civil works, fewer columns, and quicker build time than traditional building + rack installation.
High-Bay & Automated Ready — These systems commonly support stacker cranes, shuttle systems and AS/RS layouts reaching heights up to 40m-50m.
Robust Structural Performance — The framework is engineered to handle not just storage loads, but building loads (roof, facade), and external forces such as wind, snow, seismic loads.
Flexible Storage System Integration — Compatible with conventional selective racks, drive-in/drive-through, pallet flow, high-density systems or fully automated systems.
Structure & Components
Upright Frames / Columns — These act both as rack supports and building structural supports. They carry loads of goods plus building loads.
Beams / Girders — Connect columns, support roof purlins and cladding.
Cladding & Roof — Side walls, roof panels fixed to rack structure; minimal separate building frame needed.
Storage Racking System — The actual rack units (selective, drive-in, shuttle, etc.) become part of the building skeleton.
Foundation / Floor Slab — Designed to bear combined weight of goods, rack + building loads, handling equipment.
Material Handling Integration — Commonly stacker cranes, shuttles, conveyors and other automation configured into the rack structure.
Applications & Use Cases
Rack-supported warehouse systems are especially suited when:
- Land is expensive or limited, so high storage density is required.
- High-bay automated systems are desired (e-commerce, 3PL, FMCG).
- Cold storage / freezer facilities needing minimal columns and maximum space.
- Manufacturing supply chains where vertical storage and automation are key.
Specification & Design Options
| Parameter | Typical Range / Options |
|---|---|
| Height | Up to 30-45 m or more (depending on equipment reach) |
| Construction Method | Rack erected first, then cladding & roof attached |
| Rack Types | Selective, drive-in/through, shuttle, AS/RS |
| Footprint | Reduced due to elimination of internal structural columns |
| Load Types | Pallets, totes, mixed SKU, high-density bulk |
| Finish / Environmental | Suitable for ambient, cold-storage or freezer conditions |
Design involves structural engineering to account for load combinations: storage load, building loads, wind/snow/seismic.
Why Choose HEGERLS for Rack Supported Warehouse?
- Deep experience in high-bay and automated warehouse projects.
- Turn-key service: design, engineering, manufacturing, installation, automation integration.
- Optimised for maximum m³ storage, rapid deployment, cost-effectiveness.
- Customised to your operation: footprint, height, load profile, automation strategy.
Contact us for a site survey and layout discussion.
We deliver a 3D layout + structural feasibility & budget estimate.
Once approved, we take care of engineering, rack fabrication, building envelope, automation integration.
You get your dense, ultra-efficient warehouse, ready for ops.
Key words:
Integrated Racking System
Smart Warehouse Technology
Warehouse Racking Systems
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