APPLICATION

Why Top Companies Are Quietly Upgrading to Four-Way Shuttle Systems

Classification:

FAQ

Release time:

2025-09-02

In the wave of intelligent transformation in the logistics industry, the four-way shuttle three-dimensional warehouse system is becoming the core solution for modern warehouse management. This innovative high-density storage system achieves a dual breakthrough in space utilization and operational efficiency through a unique technological architecture, bringing revolutionary changes to enterprise warehouse management.

Four-Way Shuttle System Working Principle

The four-way shuttle car stereo warehouse is an intelligent high-density storage rack system, with its core being the innovative four-way shuttle car design. Unlike traditional storage equipment, this specially designed shuttle car can freely operate on the horizontal and vertical tracks of the shelves, breaking through the limitations of traditional one-way or two-way shuttle cars.

During system operation, the horizontal movement and access of goods can be completed by only one shuttle car, without the need for multiple devices to work together. With the layer changing function of the elevator, the automation level of the entire shelf system has been significantly improved, forming a complete integrated solution of "handling storage layer changing".

Analysis of Core Advantages

1. Maximizing space utilization

The system adopts a three-dimensional design, with a height of over 24 meters, fully utilizing the vertical space of the warehouse. Through narrow aisle layout and high-density storage structure, the storage capacity is increased by more than 300% compared to traditional flat warehouses, making it particularly suitable for industrial areas with scarce land resources.

2. Intelligent homework process

The unique operating mechanism of the four-way shuttle allows the system to achieve:

● Horizontal and vertical free movement, eliminating path limitations of traditional devices

● Complete the entire process of homework with a single bike, reducing the handover links between equipment

● Intelligent path planning, automatically selecting the optimal access route

● Supports various inventory management strategies such as FIFO (First In First Out) and FILO (First In Last Out)

3. Efficient and accurate homework ability

The single machine operation efficiency of the system can reach 1200 pallets/hour, with a positioning accuracy error of less than 5mm and a running stability of up to 99.9%. With the intelligent control system, 24-hour uninterrupted operation can be achieved, significantly reducing labor costs and operational error rates.

HEGERLS Four-way Shuttle System Technical Parameter Highlights

Key metrics	Detailed specifications
Shuttle bus running direction	Free movement in both horizontal and vertical directions
Shelf height range	6-24 meters (customizable)
Single layer bearing capacity	1500-3000kg
Horizontal operating speed	1.5m/s
Vertical lifting speed	0.75m/s
Positioning accuracy	±5mm
Adaptive vehicle	Various forms such as pallets, material boxes, cardboard boxes, etc

Typical Application Scenarios

1. E-commerce logistics center

After adopting this system, a large e-commerce platform has increased its order processing capacity by 200%, with a daily processing volume exceeding 100000 orders and an inventory accuracy rate increasing from 92% to 99.8%, effectively coping with the warehousing pressure during major promotion periods such as "Double 11".

2. Automotive manufacturing industry

In the automotive parts warehouse, the system has achieved refined management of thousands of parts, with a 65% increase in picking efficiency and a 40% increase in inventory turnover, significantly reducing the risk of material shortage on the production line.

3. Pharmaceutical cold chain warehousing

Combined with a temperature control system, this three-dimensional warehouse can operate stably in an environment ranging from -20 ℃ to 25 ℃, meeting the strict GSP certification requirements of the pharmaceutical industry and ensuring the safety and traceability accuracy of drug storage.

Applications of four-way shuttle system in smart warehouse.

System integration and scalability

The four-way shuttle car stereo library system adopts a modular design concept and has the following characteristics:

● Flexible expansion of shelf layers and channel quantities according to business needs

● Support seamless integration with warehouse management systems such as WMS and WCS

● Compatible with multiple identification technologies such as RFID and barcode

● Can collaborate with AGV, robots and other equipment to build a fully automated warehousing ecosystem

four-way shuttle car stereo library system

Future Development Trends

With the development of artificial intelligence and Internet of Things technology, the four-way shuttle car stereo library is evolving towards a more intelligent and efficient direction:

● Intelligent forecasting: forecast inventory demand through big data analysis, and adjust storage strategy in advance

● Self directed learning: Continuously optimizing path planning algorithms during system operation to improve homework efficiency

● Energy optimization: Intelligent adjustment of device operating power to reduce overall energy consumption

● Digital Twin: Establishing a virtual warehouse model to achieve remote monitoring and fault prediction

As a new generation of intelligent shelf storage system, the four-way shuttle three-dimensional warehouse is becoming the preferred solution for modern warehouse management with its unique advantages. With the continuous maturity of technology and the expansion of application scenarios, this system will bring revolutionary changes to warehouse management to more industries, helping enterprises achieve the dual goals of cost reduction, efficiency improvement, and digital transformation.

HEGERLS: A Leading Provider of Four-Way Shuttle Solutions

As one of China’s professional intelligent warehousing equipment manufacturers, HEGERLS has invested heavily in R&D for four-way shuttle technologies.
Our solutions deliver:

High-speed four-directional travel
Intelligent route planning
Modular shuttle designs
Compatibility with pallet storage, carton storage, and mixed cargo
Safety-certified hardware and lifetime service support

HEGERLS four-way shuttle systems are now widely used in:

Food & beverage
Industrial manufacturing
Cold storage logistics
E-commerce fulfillment
Pharmaceutical distribution

Helping companies build safer, more efficient, and more scalable warehouses. Contact us now!

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