-
SOLUTIONSIn recent years, “Hegerls" HD shuttle storage system have improved, upgraded, more intelligent, flexible, and more systematic, which can meet the different needs of customers in various industries.
SERVICE -
-
R & DObtained more than ten national patents for automated logistics warehousing equipment such as shuttle cars, stackers, and mobile shelves, awarded SGS, BV, and TUV international product quality inspection agency certificates, as well as the "Quality, Environment, Health" ISO three major system certification certificates.
SERVICE
-
PROJECTSAfter Haigelis entered the international market in 2011, it exported supermarket equipment, warehousing equipment, and related supporting products to countries and regions such as North America, South America, Europe, Southeast Asia, and Africa. In recent years, the company has increased its efforts in the research and development of automated warehousing equipment.
SERVICE
-
BlogProfessional articles, guides, and insights on warehouse racking and automated storage systems.
SERVICE
-
HEGERLSIt's developed over 20 years, our company has become a one-stop integrated service provider of warehousing and logistics, integrating warehousing and logistics project design...
SERVICE
APPLICATION
Key Advantages of HEGERLS Four-Way Shuttle Systems
Classification:
FAQ
Release time:
2026-01-30
HEGERLS Four-Way Shuttle Systems are designed to meet the demands of modern high-density warehouses. By combining innovative design, high operational efficiency, and advanced safety features, these shuttles solve the limitations of traditional systems and deliver measurable improvements in warehouse performance.
1. Innovative Design and Space Utilization
Environment Adaptability: HEGERLS shuttles are available in ambient, cold storage, and dust-proof versions, suitable for temperatures from -40°C to 60°C.
Ultra-Thin Profile: With a height of only 125mm, the shuttle minimizes wasted rack space, increasing storage capacity by over 20% compared to traditional shuttles.
Modular and Flexible Layout: Supports irregular warehouse layouts, including concave and sloped areas, and enables cross-building integration.
Advanced Embedded Controller:
- Multi-core processor + industrial-grade control processor
- Supports deep learning and complex task execution
- Interfaces for expansion and ecosystem integration
- Compared to previous generation: 50% faster processing, 1.8GHz CPU (+80%), 1 TOPS NPU, additional CAN/UART ports
Enhanced QR Code Positioning: High-speed camera and AI algorithms for accurate recognition even in low-light, dirty, or obstructed environments.
Mechanical Innovations:
- High-alloy steel chassis, precision-mounted components
- Modular gearboxes for silent, maintenance-free, and high-precision movement
- Compact lifting mechanism with high torque and balanced force distribution
- Quality components from top brands ensure reliability
- Anti-static, vibration-resistant wheels and stainless steel protective panels
Traditional shuttles are typically thicker (>150mm), limited to ambient environments, and use older PLC controllers with lower processing capacity. They are less adaptable to irregular layouts and often have higher maintenance needs.
2. Operational Efficiency and Scheduling
High Speed: Empty speed up to 3 m/s, loaded speed 2 m/s, acceleration 2 m/s², and ultra-short stopping distance (<0.5s). Efficiency is improved by over 30%.
Fast Direction Change: Only 2.5s per direction change (vs. 4s+ in traditional systems).
AI Scheduling Algorithm: Supports large-scale multi-shuttle coordination (e.g., 80 shuttles), dynamic path planning, and resource allocation, improving overall efficiency by 30%.
Full Automation and Inventory Management: Visual inventory allows nighttime unattended counting, reducing labor costs by up to 80%.
Stable Movement: High-precision servo motors, sensors, and logic algorithms improve shuttle stability by 20%.
Traditional shuttles are slower (~1.2 m/s), have longer direction change times, rely on basic WMS for coordination, and require manual inventory counting. Multi-shuttle operations often face conflicts or interference.
3. Safety and Maintenance Convenience
Multiple Safety Layers:
- 6 laser obstacle sensors, 3 load deviation sensors, optional 3D laser for ±5mm precision
- Can detect irregular pallets and continue operating even if disconnected from network
- OTA (Over-The-Air) updates for software, controllers, sensors, and batteries
Modular Structure: Quick disassembly for maintenance improves efficiency by 30%
High-Quality Components: High-quality industrial-grade parts for extremely low failure rates
Integrated Powertrain: Modular gearbox design ensures reliability, precision, and zero-maintenance operation
Traditional shuttles have limited obstacle detection, lack OTA capability, rely on manual troubleshooting, and often require complex maintenance procedures.
4. Power System Adaptability and Expansion
Fast Charging: connectors support high-current 50A fast charging, with overcurrent, overvoltage, and temperature protection. Charging time reduced by 30%.
Smart Battery Management: Monitors real-time battery and charging status, adaptable to multiple environments (-40°C to 60°C, 5%–90% humidity).
Long Runtime: 24-hour operation with effective work time >20h; 1-hour fast charge provides 8 hours of continuous operation.
Battery Safety:
- Ambient: thermal runaway >500°C, >2000 cycles
- Cold storage: extremely safe at -25°C, >10,000 cycles
Certifications: CE, FCC, MIC, MD, and CB certified
Traditional systems use standard Li-ion or LiFePO₄ batteries with limited cold performance and shorter lifespans. Charging connectors are often basic and prone to safety risks.
5. Cost Efficiency and Delivery Speed
Reduced Operating Costs:
- 40% savings on pallet costs (thinner pallets)
- 60% energy savings (lightweight design, shuttle weight 330kg)
Flexible Expansion: Modular design allows easy scaling of warehouse capacity
Faster Delivery: Assembly and commissioning time reduced by 50% (delivery within 3 months)
Traditional systems require high initial investment, long delivery cycles, and are less flexible for irregular warehouse layouts.
Summary: HEGERLS Four-Way Shuttle Competitive Advantages
HEGERLS Four-Way Shuttles deliver industry-leading performance through ultra-fast, ultra-thin, ultra-light design combined with AI scheduling and advanced mechanical engineering.
| Feature | HEGERLS Shuttle | Traditional Shuttle |
|---|---|---|
| Space Utilization | Ultra-thin 125mm, lightweight 330kg, >20% more storage | Thick >150mm, lower storage density |
| Efficiency | Speed 3m/s, direction change 2.5s, multi-shuttle coordination | Speed 1.2m/s, direction change 4s+, limited coordination |
| Cost | Energy/pallet savings 40–60%, modular expansion | High initial cost, limited scalability |
| Reliability | Long-lasting components, OTA updates, low maintenance | Frequent failures, manual maintenance |
| Adaptability | Cold storage, irregular layouts, multi-size pallets | Mainly ambient temperature, rigid layout |
In short: HEGERLS Four-Way Shuttles maximize space utilization, throughput, safety, and flexibility, making them ideal for modern high-density and complex warehouse environments.
Ready to elevate your warehouse efficiency with HEGERLS Four-Way Shuttles? Contact us to explore customized automated solutions.
Key words:
Four-Way Shuttle System,Four Directional Shuttle,Automated Storage and Retrieval System,Intelligent Shuttle System,High-Density Warehouse Automation
Related Solutions
2020-11-25
Related Cases
Thailand Jinming Group Shuttle Vehicle Storage Project
Related Products
MOBILE: +86 133 1595 3337
E-mails: hgls-wm@hbgysw.com
Office: Room 1118, Building No.6, Tatan Mall, Tatong Street, Shijiazhuang, China
Production base: 68 Shidai Road,Xinhe Industrial Park,Hebei Province
Website: https://www.woke-hercules.com
All rights reserved©2025 Hebei Woke Metal Products Co., ltd.